CABAC BI-METAL LUG 95MM2-STUD10MM BL95-10 x 1/EACH

Description

High-Performance Bi-Metal Lug for Aluminium to Copper Connections

The CABAC BL95-10 Bi-Metal Lug is engineered for reliable termination of 95mm² stranded sector and circular stranded aluminium conductors to copper busbars or equipment. Manufactured using 99.6% pure aluminium and 99.9% pure copper, the lug is friction welded to create a strong, electrically sound bond between the two metals.

This high-integrity connection helps prevent electrolysis while maintaining consistent conductivity in demanding electrical installations. The aluminium barrel is chemically treated to reduce contact resistance and corrosion, helping ensure a stable connection over the life of the installation. Pre-filled jointing compound breaks through aluminium oxide layers and improves contact between conductor strands during crimping, helping electricians achieve a secure termination with reliable current transfer.

Built for Reliable, Standards-Compliant Installations

Designed to meet the expectations of professional electricians and contractors, CABAC bi-metal lugs are manufactured in line with major international and Australian standards to support compliant installations across residential, commercial, and industrial projects. The lug operates reliably across a wide temperature range of −40°C to 100°C, making it suitable for switchboards, distribution equipment, and industrial environments. The friction-welded joint provides mechanical strength and electrical integrity while the fully annealed construction ensures excellent ductility during crimping.

Compliance with recognised standards such as AS/NZS 4325 Part 1, along with IEC, DIN/VDE, JIS, and BS standards, gives contractors confidence that the connection meets professional installation requirements.

Fast, Trade-Friendly Installation on Site

The BL95-10 lug is designed for efficient installation using standard Australian aluminium hexagonal dies, allowing electricians to use common crimping tools already on the truck. Tooling compatibility with CABAC, Utilux, and Burndy systems simplifies installation across mixed tooling environments.

For best results, crimp from the palm end first, pushing the joint compound into the conductor strands to improve conductivity and long-term reliability. This straightforward installation process helps reduce time on site while delivering consistent, high-quality terminations.

For contractors managing tight project schedules, reliable components like this bi-metal lug help minimise rework, avoid connection failures, and keep switchboard or distribution work moving efficiently.

Key Specs

• Nominal Conductor Size: 95mm²

• Stud Size: 10mm

• Conductive Material: Aluminium sleeve 99.6% pure / Copper palm 99.9% pure

• Joining Method: Friction welding (IEC standard)

• Tensile Strength: 110 MPa

• Ductile Rating: 28%

• Final Metal State: Fully annealed including joint

• Aluminium Resistivity: 2.6 micro-ohm cm (max)

• Copper Resistivity: 1.738 micro-ohm cm

• Aluminium Conductivity: 61.8% IACS (min)

• Copper Conductivity: 99.7% IACS

• Operating Temperature: −40°C to 100°C

• Tooling Compatibility: CABAC, Utilux, Burndy

• Crimp Type: Aluminium hexagonal dies

• Compliance: AS/NZS 4325 Part 1, IEC France, DIN/VDE Germany, JIS Japan, BS United Kingdom

Ideal For

• Terminating 95mm² aluminium conductors to copper busbars

• Switchboards and distribution boards

• Commercial electrical installations

• Industrial power distribution systems

• Electrical contractors working with aluminium cabling

• Maintenance and upgrade work requiring aluminium-to-copper connections