CABAC BI-METAL LUG 95MM2-STUD12MM BL95-12 x 1/EACH

Description

Reliable Aluminium-to-Copper Termination Performance

The CABAC BL95-12 Bi-Metal Lug is designed to deliver a secure, low-resistance connection when terminating 95mm² aluminium conductors to copper busbars or equipment. Manufactured using 99.6% aluminium and 99.9% copper, the lug is friction welded to create a strong, electrically sound joint that prevents separation under load.

The aluminium barrel is chemically treated and pre-filled with jointing compound, helping break down oxide layers and reduce contact resistance during crimping. This improves current transfer and long-term connection performance—particularly important on switchboards, distribution equipment, and heavy-load installations.

For best results, the lug is crimped from the palm end first, forcing the compound into the conductor strands to maximise electrical contact.

Built for Compliance and Long-Term Reliability

Electrical contractors rely on connections that stay stable under demanding conditions. The CABAC bi-metal lug range is manufactured to recognised international standards, providing confidence on residential, commercial, and industrial installations.

The friction-welded aluminium-to-copper joint eliminates electrolysis risk when joining dissimilar metals, helping prevent premature connection failure. With fully annealed materials, strong tensile properties, and corrosion-reducing treatment, these lugs are designed for durability in switchboards, distribution panels, and infrastructure applications.

Compliance with multiple international standards ensures the lug is suitable for installations requiring certified components and consistent electrical performance.

Trade-Ready Installation with Standard Tooling

The BL95-12 lug is designed for straightforward installation using standard Australian aluminium hexagonal dies, making it compatible with commonly used tooling across the trade. Tooling interchangeability with CABAC, Utilux, and Burndy systems simplifies stock management and keeps jobs moving without needing specialised equipment.

For contractors managing tight installation schedules, having reliable termination hardware on hand reduces downtime and helps keep projects on track. Available through iSupply Electrical with competitive trade pricing and fast supply, it’s a dependable choice for electricians who need quality components without procurement delays.

Key Specs

• Product Type: Bi-Metal Lug

• Part Number: BL95-12

• Nominal Conductor Size: 95mm²

• Stud Size: 12mm

• Aluminium Sleeve Material: 99.6% pure aluminium

• Copper Palm Material: 99.9% pure copper

• Joining Method: Friction welding (IEC standard)

• Tensile Strength: 110 MPa

• Ductile Rating: 28%

• Metal State: Fully annealed including joint

• Aluminium Resistivity: 2.6 micro-ohm cm (max)

• Copper Resistivity: 1.738 micro-ohm cm

• Aluminium Conductivity: 61.8% IACS (min)

• Copper Conductivity: 99.7% IACS

• Operating Temperature: -40°C to 100°C

• Tooling Compatibility: CABAC, Utilux, Burndy interchangeable

Ideal For

• Terminating 95mm² aluminium conductors

• Aluminium-to-copper connections on switchboards and distribution boards

• Commercial and industrial electrical installations

• Electrical contractors working with aluminium mains or feeder cables

• Maintenance and upgrade work on power distribution systems

• Projects requiring standards-compliant bi-metal terminations